Consulting Services for High-Hazard Industrial Operations

Appalachian EHS provides practical, scalable support for industrial safety, process safety management, environmental programs, and workforce training. Services can address a specific project, close identified program gaps, or support broader management-system development.

Our Services

Industrial Safety and Business Management Systems

Strengthen compliance, incident prevention, workforce involvement, and leadership accountability.

  • ISO 9001 Quality Management Systems Audits

  • ISO 19011 Management Systems Audits

  • ISO 45001 OH&S Management Systems Audits

  • OSHA program reviews and development

  • Compliance audits and inspections

  • Contractor safety

  • Commissioning and startup safety

  • Incident investigation and root-cause-analysis

  • Safety leadership and performance improvement

  • Leadership and Employee engagement programs

  • Technical support for OSHA complaints, inspections, and incident investigations

  • Occupational Health, Incident Management, Workers Compensation, and Return-to-Work programs

Environmental Program Support

Establish clear environmental obligations, ownership, documentation, and management-system controls.

  • ISO 14001 Environmental Management Systems Auditor

  • ISO 14001 and RC14001 alignment

  • Environmental program reviews and development

  • Compliance obligation tracking

  • Internal audit and readiness reviews

  • Air, water, soil, waste and WV AST program reviews

Process Safety Management

Build and improve practical PSM systems that withstand regulatory scrutiny and function in daily operations.

  • PSM program development

  • PSM gap assessments and implementation planning

  • MOC and PSSR program development

  • Mechanical Integrity and Quality Assurance

  • DMR, ACR and Critical Spares Validation

  • PM/PMI Schedule development and review

  • PSM Precision Maintenance development and review

  • PHA program support and action management

  • Compliance audits

    • 3-Year Compliance Audit

    • 5-Year PHA Revalidation

  • Action tracking and PSM KPIs

Training

Provide facility-relevant instruction grounded in industrial experience and applicable regulatory requirements.

  • OSHA Outreach Training - General Industry 10 & 30 Hour

  • PSM fundamentals

  • MOC and PSSR

  • Incident investigation and root-cause analysis

  • Contractor safety

  • Customized industrial safety training

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Engineering Services

Practical Engineering Solutions for Industrial Operations

Appalachian EHS provides engineering support for chemical manufacturing, industrial facilities, startups, and process operations. Our engineering team brings decades of hands-on experience in chemical and process engineering, mechanical systems, equipment reliability, process development, troubleshooting, and capital project support.

From solving recurring equipment failures to evaluating process improvements and supporting new installations, we focus on practical solutions grounded in sound engineering principles and real-world operating experience.

Engineering capabilities include:

  • Chemical & Process Engineering

  • Mechanical Engineering

  • Process Development & Scale-Up

  • Equipment Design & Specification

  • Hydraulic & Piping System Evaluations

  • Equipment Reliability & Failure Analysis

  • Process Troubleshooting & Optimization

  • Heat Transfer & Utility System Evaluations

  • Capital Project Engineering Support

  • Startup & Commissioning Support

  • Process Safety & PHA Technical Support

  • Technical Studies, Calculations & Engineering Reports

Need engineering support for a problem that doesn't justify a large EPC project?
We can support targeted studies, troubleshooting, equipment modifications, and smaller industrial projects with the same level of technical rigor expected on larger capital projects.

Engagements are supported by experienced EHS, process safety, and engineering professionals selected to match the technical needs of each project. When additional specialized expertise is required, qualified technical partners may be incorporated into the project team.

Specialty Industrial Safety Services

  • Control of Hazardous Energy (Lockout/Tagout) Program Development and Assessments

  • Machine Guarding Assessments

  • Permit-Required Confined Space Surveys (classification) and Program Assessments

  • Medical Surveillance Program Development

  • Hearing Conservation Program Development

  • Respiratory Protection Program Development and Equipment Selection

  • Hazard Communication (HazCom)

  • ISO 45001 Audits, Gap Assessments, and Compliance Assistance

Typical Engagements

  • PSM program health checks, gap assessments, and compliance audits

  • MOC, PSSR, MIQA, and mechanical integrity program development

  • Startup and commissioning readiness

  • OSHA inspection, incident-response, and regulatory support

  • Environmental management system reviews and program development

  • Temporary or project-specific EHS, PSM, and engineering leadership

  • ISO gap assessments, compliance audits and compliance assistance

  • Process engineering studies, troubleshooting, and optimization

  • Equipment reliability and failure analysis

  • Hydraulic, piping, heat-transfer, and utility system evaluations

  • Equipment design, specification, and modification support

  • Process development, scale-up, and commercialization support

  • Capital project and technical engineering support